Skip to content

Polyisobutene (PIB) coatings reduce exposure, operational risk, and lifecycle impact

Health

Polyisobutene (PIB)–based coatings are formulated from a chemically inert, saturated hydrocarbon polymer that does not rely on curing reactions, solvents, or catalysts to form a protective barrier. Because the material does not undergo crosslinking, oxidation, or evaporation during application, airborne contaminants associated with traditional coating systems are inherently avoided.

The absence of volatile organic compounds and reactive additives significantly reduces inhalation pathways and skin contact concerns during handling and installation. PIB remains stable and non-irritating under normal field conditions, supporting cleaner work environments and reducing dependence on extensive personal protective equipment beyond standard jobsite requirements.

Safety

From a safety perspective, PIB coatings eliminate many of the hazards commonly associated with liquid-applied or heat-activated systems. Application occurs without hot work, pressurization, energized equipment, or exothermic chemical reactions. This minimizes ignition risk, simplifies permitting requirements, and reduces the potential for application-related incidents.

PIB’s viscoelastic behavior allows it to conform to substrates through cold-flow and wetting rather than force, heat, or mechanical compaction. This enables predictable installation in confined spaces, around live assets, and in operating facilities where risk tolerance and access are constrained.

Environmental

Environmental performance is driven primarily by service life and material stability. PIB coatings do not harden, crack, or embrittle with age, allowing them to maintain a continuous barrier against moisture and oxygen over extended periods. This durability reduces the frequency of maintenance cycles, recoating events, and material replacement.

Because PIB systems do not rely on sacrificial degradation or chemical conversion to provide protection, corrosion control is achieved through long-term physical exclusion rather than consumption of material. The result is reduced waste generation, lower embodied environmental impact over the asset lifecycle, and minimized disruption to surrounding environments during installation and maintenance activities.

We’re here to support you,
with knowledge, skill and experience

Get in touch